R-Tech INV160 Manuel d'instructions Page 1

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Page 1

FP-120, FP-130 and FP-160MIG Welding SystemInstruction ManualFORM NO. 0056-1842 EFFECTIVE July 2001Safety and OperatingInstructionsFor Your Safety . .

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SPECIFICATIONS FOR FP 130 WIRE(GMAW/FCAW) WELDING SYSTEM (1444-0306)Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Duty CycleMIG-GUN 10% DUTY 35% DUTY 60% DUTY 100% DUTYMODEL NO. CYCLE CYCLE CYCLE CYCLE150 230 amps 205 amps 180 amps 140 amps200 320 amps 290 amps 25

Page 4 - SAFETY SYMBOLS

3. Assemble the plastic handle as shown in Figure 1.4. Tools required: Allen Wrench.Be sure that the welder’s electri-cal power supply cord is not con

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INSTALLATION OF THE WELDING WIREThe power source is supplied with a spool of .030 MIG Welding Wire. Install the wire into the feeding systemby followi

Page 6 - FIRE PREVENTION

When changing the wire diameter being used, or replacing the wire feed roll, besure that the correct groove for the wire diameter selected is inside,

Page 7 - PROTECTIVE WELDING GASSES

tive pole. When the wire is fed and touches the workpiece, an electric arc is produced. The arc melts the wirethat is deposited on the workpiece.MIG w

Page 8 - WELDER SPECIFICATIONS

2. Make sure that the polarity of torchand ground cable is correctly set. For gasless welding,the ground cable must be connected to the positive ter-

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REPLACEMENT OF THE WIRE SPOOLThe welding power source is supplied with a mini wire spool of about 0.5 Kg of 0.024” (0.6mm) diameterwire. When the wire

Page 10 - MIG-GUN SPECIFICATIONS

The torch switch must be pressed thoroughly to perform its three functions: gasflow, wire feed and welding current.) Start welding and decrease the wi

Page 11 - WELDER INSTALLATION

PROBLEM1. Dirty, porous or brittle weld.2. Arc works but is not feeding wire.3. When trigger pulled, there is no wirefeed, weld output or gas flow.Fan

Page 12 - MIG GUN INSTALLATION

Table of ContentspageIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13 - Figure 3: Wire Installation

GENERAL OPERATING TIPSContact tips and nozzles should be cleaned frequently. Spatter buildup may cause bridging between nozzle andtip.This could cause

Page 14 - MIG WELDING

FP-200 WIRE LINER REPLACEMENTTo remove the wire liner:1. Lay the MIG gun out on a table or on the floor in a straight line. Make sure the gun is fully

Page 16 - WELDING PROCEDURES

ITEM NO. PART NO. DESCRIPTION QTY.1 1444-0433 INPUT POWER CABLE 12 1444-0428 CABLE CLAMP 23 1444-0473 HANDLE 14 1444-0474 SIDE PANEL MIG 100 FP 15 144

Page 18 - ADDITIONAL SAFETY INFORMATION

ITEM NO. DESCRIPTION QTY.1 1444-0433 INPUT POWER CABLE 12 1444-0428 CABLE CLAMP FOR HOLE 23 1444-0473 HANDLE 14 1444-0474 SIDE PANEL 15 1444-0435 PLAS

Page 20 - GENERAL OPERATING TIPS

ITEM NO. DESCRIPTION QTY.1 1444-0463 INPUT POWER CABLE 12 1444-0428 CABLE CLAMP 23 1444-0473 HANDLE 14 1444-0474 SIDE PANEL 15 1444-0435 PLASTIC HINGE

Page 21 - FP-200 WIRE LINER REPLACEMENT

25Figure 11: FP 120 Wiring Diagram

Page 22 - Figure 8: FP 120

26Figure 12: FP 130 Wiring Diagram

Page 23 - FP 120 PARTS LIST

pageFP-120 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - Figure 9: FP 130

27Figure 13: FP 160 Wiring Diagram

Page 25 - FP 130 PARTS LIST

28FIREPOWER LIMITED WARRANTYSCOPE OF LIMITED WARRANTY: Firepower, a division of Thermadyne Industries, Inc. (here-inafter, "Seller") warrant

Page 26 - Figure 10: FP 160

U.S.A. International Canada Europe Asia/Pacific PTE, Ltd. MexicoCustomer Service Customer Service Customer Service Europa Building Hillview House Uni

Page 27 - FP 160 PARTS LIST

INTRODUCTIONThis User’s Guide provides specific information about your Firepower Welding System. This guide providespertinent information needed to sa

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Indicates that the helmet must be worn during the step(s) that follow to protect against eye damageand burns due to flash hazard.Indicates that the po

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IMPROPER HANDLING AND MAINTENANCE OF COMPRESSED GAS CYLINDERS ANDREGULATORS CAN RESULT IN SERIOUS INJURY OR DEATH! Reduce the risk of injury ordeath f

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5. Remove all combustible materials from the work site. If you can not remove them, protect them with fire-proof covers.NEVER perform welding operatio

Page 31 - FIREPOWER LIMITED WARRANTY

HEALTH HAZARDSThe welding process can be hazardous to your health. Therefore, follow these precautions:1. ALWAYS wear protective clothing without pock

Page 32 - FAX 314-721-4822

This unit is also capable of welding with either 0.030 inch (0.8 mm) or 0.035 inch (0.9 mm) flux cored weld-ing wire (FCAW) process. The use of shield

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